Aerolloy Advances India’s Aerospace Manufacturing with Forging System

Aerolloy Technologies Limited, a subsidiary of PTC Industries Limited, is advancing India’s aerospace manufacturing with installation and commissioning of its new forging system at its Strategic Materials Technology Complex in the Uttar Pradesh Defense Industrial Corridor.

The new forging system is an advanced open die forging system. The newly operational 4500/5100 tonne intelligent open die forging system is built to process Titanium, Superalloys, and high-performance materials used in aerospace, defense, and energy sectors.

This open die forging system enables the production of complex, high-integrity components critical for aero engines, space propulsion, and industrial gas turbines.

This development strengthens India’s push for self-reliance in aerospace manufacturing. Large-scale open die forging requires deep expertise in metallurgy and precision engineering, a capability limited to a handful of global players. With this milestone, Aerolloy expands its presence in aerospace-grade forging solutions.

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The system works alongside the company’s Vacuum Induction Melting (VIM) and Vacuum Arc Remelting (VAR) facilities, creating a fully integrated ecosystem—from raw material processing to casting and forging. This integration improves efficiency, ensures tighter quality control, and reduces reliance on imports.

Sachin Agarwal, Chairman and Managing Director of PTC Industries, described the achievement as a defining moment for both the company and India’s aerospace manufacturing sector. He emphasized that the integration of melting, casting, and forging capabilities under one roof positions the group among a select few global players offering such comprehensive solutions.

With rising global demand for Titanium and Superalloy components, driven by aviation growth, defense upgrades, and space programs, Aerolloy is well positioned to capture new opportunities while strengthening India’s role in the global supply chain.