Today, the manufacturing industries are facing multiple challenges, including dispersed data systems, limited process visibility, and reliance on manual decision-making. Furthermore, maintaining data integrity and enhancing operational performance across complex value chains remains a major hurdle.
Ace Micromatic Manufacturing Intelligence Technologies (AmiT) is India’s 1st mover and leader in the Industry 4.0 Smart Manufacturing space and is redefining what smart factories can achieve. It is part of India’s largest CNC machine-tool builder, Ace Micromatic Group (AMG).
AmiT has developed a next generation platform AMG-mIoT, with an "AI Native" tech stack, and out-of-the-box solutions that blend connected factory with intelligent decision-making, and paving the way for truly “lights-out” factories.
Other interesting IT suites are AMG-MITRA, an agentic co-pilot, assists operating personnel by providing real-time, actionable insights on process health and productivity. Vision AI demonstrates how artificial intelligence can enforce quality, optimize operations, improve safety, and ensure reliability, all while preserving data sanctity. Auto scheduling, ballooning and other use cases amplify the ease and accuracy of AI to augment key processes, at a game-changing speed and accuracy.
Digitally Connected CNCs for Modern Manufacturing
The company has created mIoTCNC, which is a unique software layer that combines powerful, interactive IoT capabilities into the CNC controller itself. This innovation is now standard across all Ace Micromatic turning and milling machines.
The mIoT-CNC layer has critical functionality such as machine registration at commissioning, warranty, tracking, the ability to access digital manuals, integrated service ticketing, and more. Beyond these basic capabilities, deep operational insights are provided through real-time visualization, which includes time and parameter analysis, shift and daily production logs, maintenance prompts and checklists.
Notably, the innovation extends with mobile access to SOPs and preventive maintenance plans. The solution also allows for service ticket workflows and updates through the AmiT mobile app.
Collaborative Expertise Powering Factory Excellence
Ace Micromatic's strength is reflected in its multidisciplinary collaboration, as well as its in-depth understanding of the manufacturing world. Moreover, the cross-functional teams share expertise across solution architecture, PLC and embedded programming, software development, and on-site shop floor validation. Notably, this ensures that each of the company’s solution is designed, tested, and iterated in the context of a real factory.
“We have completed hundreds of successful enterprise deployments across various industries. Our experience shows us that of all success factors, having a strong leadership vision and disciplined execution is important”, says Chandrasekhar Bharathi, Managing Director, AmiT.
An example of a successful project is a well-known manufacturer of spindles and tooling that was experiencing a problem of frequent setups due to small batch production.
After implementing AmiT’s Digital Factory solution, the company reduced setup time across 150+ machines by over an hour per shift. Within nine months, it achieved productivity gains exceeding ₹150 lakh, along with sharper quality control and improved operator efficiency.
Powering Scalable & Efficient Manufacturing
By fusing advanced CNC, AI, IoT, and Industry 4.0/5. 0 solutions across any type of machine, process, controller and manufacturing application. AmiT empowers manufacturers to move from reactive to predictive lights-out manufacturing, from inefficient to hyper-efficient operations, driving large-scale growth in competitiveness and profits.
The company delivers faster production cycles and lower costs with higher autonomy for the workforce and measurable ROI by integrating smart systems, connected machines, and intelligent analytics.
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