The surface treatment industry faces extremely tight manpower, with engineering talent moving towards the thriving IT sector, which requires more hands-on work in the background of automation. The infrastructure problems, such as water shortage and lack of proper roads, also contributes to the operations. Sustainability is also compromised by the environmental hazards posed by the traditional ways of pickling and excessive use of other harmful acids/chemicals, including the increasingly high standards set by global certification and quality requirements.
GSC Coatings India, established by Hemant Gujarathi (Jamgaokar) back in 2009, enables customers to overcome these challenges by offering cutting-edge green technology such as CED coating and other coatings, which guarantees an eco-safe, acid-free procedure with ISO and IATF certification and warranty.
Comprehensive Surface Treatment Services
GSC Coatings India has swiftly become a frontrunner in providing surface treatment solutions that are environmentally friendly in a wide spectrum of cutting-edge coating solutions. The firm specializes in the production of relatively green surface coating to offer services, which include Cathodic Electrode Deposition (CED) coating, zinc aluminum flake coating, molybdenum disulfide coating, PTFE coating, PFE coating, powder coating, Non-Cynide Liquid Nitriding and manganese phosphating (Parkerizing).
The coatings are used by premium OEMs such as Bosch, Hyundai, Toyota, DANA and Siemens to meet high-quality, durable finishes that maintain all the global standards. Furthermore, the firm not only meets the needs of environmental safety, but it also exceeds the corrosion resistance and the durability of its components by using safe chemicals and implementing green manufacturing.
Innovation is also a key strategy of the firm, since it has invested in advanced pieces of technology that include robotic arm systems used in zinc-flake coating and a laser cleaning machine to remove rust from the components and sometimes as a replacement for Shot Blasting. The firm prioritizes automation, such as PLC-based lines and SCADA-system monitoring, which streamlines the production process and reduces reliance on manpower, eliminating potential industry risks, like a shortage of labor.
It also has a 200 kVA solar power station, which will emphasize 50 percent of operations, thus making it an innovator of carbon-friendly surface treatments in Chakan MSME sector.
“By prioritizing green technologies and professional systems, we ensure our coatings meet the highest standards, giving our clients confidence in quality and sustainability”, says Hemant Gujarathi (Jamgaokar), Founder, GSC Coatings India.
By prioritizing green technologies and professional systems, we ensure our coatings meet the highest standards, giving our clients confidence in quality and sustainability
Future-Ready Solutions for Corrosion Challenges
GSC Coatings India was born out of Hemant’s experience in the oil and gas industry and his fascination with the subject of corrosion prevention. While visiting China, Hemant was inspired by his mentor, Dr David Kepson, to start green technologies, including the CED coating, a more environmentally friendly substitute to conventional plating, beginning with one line in Pune.
Hemant was awarded PhD under Dr David's guidance. The initial two years were dedicated to market education with the first client secured in 2011. What followed was rapid growth: plant additions in two-year intervals to a total of five production lines serving global OEMs.
Going forward, capacity expansion is central to the growth strategy of GSC Coatings India. With the facility now at full capacity, the firm is about to commission a sixth line of CED coating this year. This growth will enhance its capacity to receive more orders from clients around the world on time in a market niche with premium tastes.
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