As automation and electrification waves transform mobility, the world is rapidly moving towards better gears and gearboxes. Compact, precision- driven, and critical for safety, efficiency, and NVH performance, gears and gearboxes are shedding extra layers and components, and evolving into becoming more high-value engineered solutions.
Mirroring global dynamics, India’s transformation is remarkable, standing as a hub with a strong auto ecosystem, a refining EV base, and an immense pool of engineering talent. Bold policy pushes for localization and advanced technologies are further accelerating this growth. However, the industry still has a long way to go, and Emson Gears is at the forefront of this progress.
A leader in transmission and differential components for automotive and tractor segment, Emson is an agile organization swiftly adapting to market shifts while addressing pressing challenges. The company responds to rising the industrial and automotive sectors’ combat with rising demand for higher precision, reliability under extreme operating conditions, cost efficiency, and rapid TATs, with state-ofthe- art infrastructure, and unmatched expertise. Emson’s excellence in precision engineering, and rigorous quality assurance measures help businesses meet the evolving regulatory mandates, while its customized solutions deliver superior performance, longevity, and efficiency.
From Capacity to Capability
Established in 1975 in the industrial town of Ludhiana, Emson has established a position of trust and innovation. Always growing and serving the escalating market demands for high quality automotive components, the company is distinctively recognized for its forward-thinking approach.
Advancing with industry changes, Emson Gears is motivated to leverage upcoming opportunities by shifting its focus towards capability enhancement. The company is committed to growing its capabilities to co-designing complete driveline solutions, and moving from conventional machining to hard finishing, advanced heat treatment and world-class metrology – while accelerating the transition from isolated machines to digitally connected, data-driven factories.
Investments in EV and new-age drivetrains, diversification into off-highway and industrial applications, and forging partnerships combining global technology with Indian agility are just some ways the firm is embracing change. “With over 50 years of rich experience in the automotive industry, we are today a world class manufacturer of precision auto components. Our vision is simple: to be the most trusted transmission partner from India – delivering quiet, efficient and reliable power wherever the world needs it”, shares Ashok Kumar Dhall, Chairman & Managing Director, Emson Gears.
Behind Emson Gears’ success is a motivated and focused team comprising skilled and experienced professionals with diverse capabilities. Engineers, technicians, and quality specialists all work closely to approach every project with deep technical expertise and a passion for innovation and continuous improvement. Multiplying the team enthusiasm is the company’s GOI approved export house which gives wings to its global ambitions. In partnership with global top automotive OEMs, the firm maintains an edge in the industry.
A Vast Integrated Portfolio
With a massive integrated portfolio catering to strong OEMs in India and Oversees, Its product range spanning from spiral bevel & hypoid gear sets to differential assemblies, transmission gears, shafts, synchroniser parts, planetary gear sets, and industrial gearbox components caters to diverse OEM requirements. Emson Gears is a go-to partner for diverse industry requirements with a capacity of producing more than 75k+ sets per month for spiral bevel & hypoid gear sets; which is one of the highest capacities in Asia under oneroof. For transmission the capacity comprises of 6 million gears & shafts annually. Additionally, the company offers a full range of forged, machined and hard-finished precision parts for automotive, tractor, off-highway and industrial applications.
Its in-house forging, machining, heat treatment, grinding, assembly and testing capabilities support customers every step of the way, from prototyping to high-volume production. Providing complete services and a comprehensive portfolio under one roof, the company presents a unique blend of capability, consistency, and customer partnership. Behind this ability is Emson’s vast R&D capability, embedded into every stage of its operations.
“We follow a continuousimprovement approach where engineering, process development, quality and production teams work together to solve real-world problems and create better-performing gears and drivetrain components”, adds Gautam Dhall, Managing Director, Emson Gears.
R&D is integrated across its operations from in-house design and simulation to prototyping and production, advanced metrology and testing, process innovation, and collaborative development approach. The company’s design and simulation practices are led by a dedicated engineering team that works on gear macro- and micro-geometry optimisation, load distribution analysis, root-cause diagnosis and material selection. Its rapid internal prototyping facility with pilot runs and PPAP trials allows quicker product development and customer validations.
Emson Gears possess advanced gear testers, CMMs, NVHfocused inspection, metallurgical labs and capabilities for microstructure analysis and heat-treatment simulations. These capabilities enable process refinement, aligned with scientifically sound principles. Continuous improvement in CNC gear cutting & gear grinding, CNC spiral bevel grinding, heat treatment, distortion control and super-finishing ensure that every new component performs better than the last. But what truly stands out is the fact that the majority of its R&D initiatives are co-developed along with OEMs and tier- 1s. These innovations are made particularly for high-speed gearsets for tractors, commercial vehicles and industrial gearboxes. The level of attention to details and quality that Emson offers remains unmatched.
On the quality front, consistency is ensured through a selection of rigorous adherence measures aligned with international quality standards. Strategic implementation of advanced quality control systems throughout the manufacturing process ensures that the company achieves desired quality outcomes across products and services. Leveraging precision measurement instruments, computeraided quality inspections, and multiple stage audits, the company ensures every single product meets exacting specifications.
“Our quality assurance team monitors processes from raw material inspection to final product testing, ensuring zero-defect delivery. This relentless focus on quality fosters customer trust and positions us as a reliable brand in the gear manufacturing industry. Every year, Emson successfully completes the outcome of rigorous process discipline, advanced technology and the culture that refuses to compromise on precision”, further adds Arvinder Singh, Director - Marketing (Exports), Emson Gears.
Journey & Future Roadmap
From humble beginnings, Emson Gears today stands as a leading organization possessing large-scale production capacity, world-class precision infrastructure, in-house forging, and comprehensive development capabilities. Its expanding presence across international markets marks a major step forward in its mission to elevate Indian drivetrain engineering on the world stage and achieve a milestone of ₹1500 Cr by 2030.
We are committed to making emson gears a name that is synonymous with trusted drivetrain partnerships across the world
Looking towards a thriving future, the company has planned a robust next phase of growth with a clear vision to evolve from a high-quality gear manufacturer into a globally preferred drivetrain export partner.
“Our roadmap is built around international scale, long-term global collaborations, and export-led growth. We are committed to making Emson Gears a name that is synonymous with trusted drivetrain partnerships across the world”, concludes Ravnit Singh, Senior Marketing (Exports), Emson Gears.
Keeping with this focus, the company is driving expansion through strategic export-centric initiatives such as establishing overseas distribution and stocking hubs, onboarding regional channel partners, targeting high- volume OEM programs across continents, and strengthening its global supply chain readiness through compliance excellence and localized support models.
With its vast plans, Emson Gears is committed to steering towards innovation complemented by global trade leadership — embedding trust in its international partnerships and expanding its worldwide presence. In the true spirit of New India, Emson looks at its future with aspiration, empowered and determined to leave an indelible signature on the global stage.
SUSTAINABILITY BUILT WITHIN ITS DNA
• Emson gears treats sustainability as an integral part of its ethos
• Practices such as sustainable manufacturing optimized resource utilization, waste reduction, and minimized energy consumption drive its commitment
• The company has also installed a 2mw solar power plant which is a first step towards self-reliance and a reduced environmental impact
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