Quality delivery is the absolute trademark of a B2B manufacturer. And when it comes to injection moulding technologies, there are very few names that have come out victorious. Giving out end to end injection moulding solutions to a number esteemed consumer electronics manufacturers since 2005, Vignesh Polymers has established a good will for itself in the market. “We have adapted techniques of smart manufacturing, smart machines and smart people to cope with the changing times as these are the factors which bring and present bigger opportunities in the current industry trends. With the help of these aforementioned factors, we are able to provide the best quality products, at the right time and accurate pricing point also known as the QCD approach”, states R.B Sivakumar, Founder & CEO, Vignesh Polymers.
The Company has been promoted by RB.Sivakumar a first Generation Entrepreneur, a Diploma Holder in Plastics Mould Making Technology from the prestigious CIPET institute in Ahmedabad. He comes with an experience of over 20 years in various capacities in the Plastic Industry having worked in Companies like Arham Plastics Limited, Penta Daewha, Supreme Industries and GM Pens. He has undergone training in Korea and Taiwan for understanding the best practices in manufacturing of plastic components which requires high precision and quality. The Company is focused at maintaining consistent uptime of machines, which ensures Quality and on time Delivery to the Customers who have set very high standards and practices to supply Components for their production lines.
Flourishing Business Aspects
Over the last decade, Vignesh Polymers has established itself to be one of the fastest growing Plastic Injection Moulding companies in South India. The company has pan-India presence with manufacturing units in Chennai and Goa. It executes Smart manufacturing and adheres to all quality standards as per the industry requirements. It has also put its hands into IoT implementations, real-time monitoring of activities taking place in the organisation, automations such as the involvement of robots and top-class technology along with a wide range of machinery available in terms of capacity.
The Founder & CEO R.B. Sivakumar’s future aim and goals reside in establishing the company as complete product manufacturers and assemblers for the OEMs (Original Equipment Manufacturers) that the company currently supplies to. Moreover, he also wishes to make compounding materials required in moulding activities.
Reflecting on his agricultural background, he also wishes to help and support farmers through technology by providing packaging crates.
In terms of the impact that Vignesh Polymers has created in the industry, the company is currently supplying to two of the popular consumer electronics manufactures. With respect to their automotive aspect, they manufacture a range of engine and filter parts for a reputed automobile manufacturer of the country. For another, they supply a lot of lighting parts that make up the car’s exterior.
The company is mainly focused on consumer goods and appliances. Their sales revenue is 70 percent from consumer appliances that are mainly from Samsung and IFB. Vignesh Polymers is also involved in supply of various components that make up consumer goods such as parts of a refrigerator (clear components, critical clear components), air conditioner (internal critical clear components), washing machine (large and aesthetical component such as the tub, Class A appearance parts). The company’s specialisation lies in bigger sized aesthetic parts and components which are vital in the make-up of a consumer appliance. These products have enabled it to create and establish and identify for itself while delivering the best quality at the same time.
“We have completely compartmentalised our organisation in the form of teams while ensuring efficiency in order to work in harmony. There are separate Project Heads, New Product Development Heads, Quality Control Heads, etc. Our senior-most team comprises the individuals who’ve been with us since Day 1; to keep them efficient, they are provided with continuous refresher training, mentoring and other such implementations that ensure their efficiency and co-existence for smooth running of operations. Our HR team also plays a huge role in ensuring the well-being of all employees in the organisation, from non-technical staff to the ones occupying key roles”, states the Founder.
Acing The Technological Innovations
Some of the technological innovations and advancements one can find in Vignesh Polymers are automated industrial plant, complete and precise real-time monitoring with dashboards, enabling of remote operations and observance of all functions taking place within the organisation specifically with regard to the machinery and output, usage of robots, automated conveyors and loaders as a complementary to the machinery, traceability technology which provides insights from the inception of a component at its raw material stage till its FG (Finished Goods) stage and so on.
Our achievements include best supplier awards for in novation from our customers (appliances), awards for best quality, recognition for QCD (quality, cost and delivery) for fulfilling customer requirements
“Our achievements include Best Supplier Awards for Innovation from our customers (appliances), awards for Best Quality, recognition for QCD (Quality, Cost and Delivery) for fulfilling customer requirements”, states the founder.
Bright Future Ahead
Vignesh Polymers future aim and goals reside in establishing itself as complete product manufacturers and assemblers for the OEMs (Original Equipment Manufacturers) that they currently supply to. Moreover, the founder also wishes to make compounding materials required in moulding activities. Reflecting on his agricultural background, he also wishes to help and support farmers through technology by providing packaging crates. The company has very bright plans for the future and wants to become the leader in the industry by providing end to end solutions on the grounds of injection moulding to esteemed clients not only in India, but also across the world. It wants to produce and deliver advanced quality components and win customer loyalty through proactive engagement.
Speaking volumes of the good will earned by the company so far, Sivakumarconcludes, “Since 2018, we have also forayed into the food and beverage industry by coming up with innovations and providing sustainable income to farmers through our earnest initiative Sowkea.”