As India’s manufacturing sector flourishes, dies and moulds act as the backbone supporting diverse industrial needs. With product advancements, the demand for high-quality moulds and dies capable of fulfilling specific design and functionality capabilities is rising. The sector, projected to grow by $2.84 billion during 2024-2029, presents tremendous growth and innovation opportunities for the competitive and forward-thinking solution providers.
Alongside growth, a wave of transformation is shaping the dies and moulds industry, with automation in the spotlight. The rising demand for quick product manufacturing, mass production, and customization are driving growth as well as shaping the industry’s direction.
Within this sector, Sankar Tools Pvt. Ltd. is emerging as an innovative visionary, addressing industry challenges and setting benchmarks with every mould and die it manufactures. Delivering high-quality products that surpass expectations, come with a lifetime warranty, and are aligned with ISO quality standards, the firm, established by two forward-thinking entrepreneurs, is quickly rising to the top. From humble beginnings in the peak of COVID to global presence, Sankar Tools has established its leadership in the domain.
Deep Industry Expertise
Led by directors Sandip Dutta and Surjeet Kumar who bring two decades of experience in the mould manufacturing segment, the company possesses a deep understanding of the industry. Strengthened further by a team of over 95 all of whom bring over a decade of hands-on experience, the Sankar Tools meticulously caters to the diverse needs of its clients spread across diverse sectors, including pharmaceuticals, FMCG, cosmetics, and more. Coupling the deep industry understanding with world-class machinery that features advanced technology, and skilled assessment of market trends, the firm develops cutting-edge solutions that keep it ahead of the curve.
“At Sankar Tools, we don’t just create moulds, we create solutions that drive your business forward. Our 20+ years in the industry have taught us that success comes from a commitment to quality, innovation, and building strong partnerships”, shares Sandip Dutta, Director, Sankar Tools. Experts in injection moulds design and manufacturing, specializing in moulds for plastic caps and closures, the company excels in manufacturing precision-engineered moulds, customized to the needs of specific industries.
Leveraging the hands-on experience of the directors, who shape the direction of the firm, Sankar Tools has emerged as an innovation powerhouse, designing moulds that are durable, efficient, and performance-driven. Confident in the product’s reliability and consistent performance, the firm offers a standard one-year or one-million shots warranty with comprehensive support services 24/7.
Its expertise and proactive client-centric policies have enabled the firm to expand its clientele beyond borders, exporting roughly 40 percent of its products overseas. It has cemented its reliability among foreign clients through its robust solutions as well as its continuous client support.
Product Portfolio
The ISO 9001, 14001 & 45001 standards and MSME ZED-certified organization, established just five years ago has made a remarkable impact in the sector with its high-quality products.
“Our mission is simple, which is to empower businesses with the tools they need to produce high-quality products consistently. We take pride in being a trusted partner for companies across various sectors, helping them achieve their manufacturing goals with precision and excellence”, adds Sandip.
From its 10,000 sq.ft facility in Vasai, Mumbai, the company manufactures a broad range of moulds, including cosmetic cap mould, lipstick cap, barrel, and bullet moulds, fliptop cap, water cap, bubble top cap, and baby wipes cap moulds, thinwall glass, ice cream container, round body, round body lid, and rectangle body moulds in various configurations, eyedrop plug mould, eyedrop cap mould, standup cap and measuring cap moulds, edible oil cap, seal cap, balm jar cap, balm jar, and detergent cap moulds.
Its diverse offerings are designed and manufactured using advanced machinery and technologies like automation to ensure the outputs are top-notch. Equipped with the latest computerized machines including toggle injection moulding machines, VMC machines, CNC machines, sparking machines, laser machines, grinding machines, drill machines, and lathe machines, the firm has enhanced precision and efficiency.
Having invested crores in its infrastructure, Sankar Tools is strategically choosing its equipment to ensure long-term synchronized integration and automation capabilities. These enhancements are expected to scale with the firm’s growth, streamlining expanding manufacturing workloads.
At Sankar Tools, we don’t just create moulds, we create solutions that drive your business forward
“At Sankar Tools, we design with precision, transforming ideas into reality utilizing advanced CAD and innovative engineering solutions. We build high-quality moulds with advanced manufacturing technologies to deliver excellence in every product, and we restore through our comprehensive repair and maintenance services to ensure the longevity and efficiency of tools”, adds Sandip.
Journey & Future Roadmap
What started out as a humble venture to do something and make ends meet, at a time when the world saw many businesses shutting down, has blossomed into a trailblazing enterprise growing at a swift pace. From a small team of 5 to a big organization of over 95, the company has transformed from a repair business to a manufacturing hub.
Sankar Tools’ story began with offering repair services for machines by two highly experienced professionals. From repair and restoration, the team identified industry gaps of inconsistent quality, lack of transparency, and inadequate service solutions. Eager to bridge this gap, the firm started catering to more comprehensive client requirements, taking longer-term contracts, eventually building up a manufacturing facility for a variety of moulds.
Since its inception, the firm has grown multifolds, solidifying its reputation for its exemplary products complemented by its robust post-sales services, and comprehensive, round-the-clock support.
An innovation-driven, forward-thinking firm, Sankar Tools has also introduced a one-stop digital platform access with each product. Every mould possesses a unique QR code, which contains complete details of the product, and allows easy access to key information at all times. This can be used for tracking complaints, services, and resolutions as well, offering a one-of-a-kind experience to clients.
With big aspirations, deep industry expertise, and a growth-driven ethos, Sankar Tools has come a long way in a short duration. But this is not all. The team’s ambitions are much larger. It envisions global success in the coming years, and its roadmap reflects its strategic thinking. In the short term, the firm plans to bolster its ISO implementations to 100 percent by the end of the year. It also aims to achieve 100 percent automation in the coming years, and has plans to launch its IPO in the next three years.
While working on these goals, Sankar Tools is committed to continue expanding its presence both in India and overseas, becoming a leading name in the moulds and dies manufacturing industry.
A Rising Force
In a short five year duration, Sankar Tools has achieved remarkable success having manufactured over 350 moulds, for over 65 happy and satisfied clients.
With the directors’ experience and vision guiding its direction, the company is committed to leading the precision-engineered moulds sector.
The company’s philosophy is rooted in the values of quality, efficiency, and performance, each of which can be experienced in every moulding unit it manufactures.
Along with technology, Sankar Tools is equipped with skilled craftsmen who tailor every product innovatively to deliver optimal results.
Beyond core business, the company also focuses on sustainability, client-centricity, and continuous improvement that keep it aligned with market trends.
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