Mukund Shah, CEO, ARAPL (Affordable Robotic & Automation Pvt Ltd.), in an interaction with Industry Outlook, shares his views on the major benefits of incorporating industrial automation. During the conversation, he also discussed how it helps to reduce waste and greenhouse gas emissions in manufacturing operations and how automation positively and negatively impacted the job market in the manufacturing sector. Mukund is a senior management professional with over four decades of experience in well-known and reputed organizations.
What are some of the major benefits of incorporating industrial automation in sustainable manufacturing processes?
In the coming years, one of the most significant advances in industrial manufacturing will be sustainability. A shift towards more environmentally friendly industries is developing. Here are some of the most significant advantages of industrial automation in making manufacturing processes more sustainable:
Firstly, automation might speed up the completion of production operations, resulting in increased productivity and efficiency. Robots assist in the automation of operations, resulting in reduced material waste. This can optimize the use of resources including energy, water, and raw materials, resulting in less waste and consumption. This can lead to economic savings as well as a lesser environmental imprint. Secondly, automation has the potential to eliminate the demand for human labour, resulting in fewer workplace injuries and diseases.
Lastly, changes in manufacturing needs or new product designs may be easily accommodated by automated systems, offering more flexibility and adaptability to changing market circumstances. Automation grants authenticity and there are fewer chances of errors.
How has industrial automation impacted the efficiency and productivity of manufacturing operations?
Automation is the application of numerous technologies to automate various production processes, such as robots, artificial intelligence, and machine learning. One of the most evident advantages of adopting automation in production is increased manufacturing facility efficiency. The use of systems and automation technologies in the production process will result in major improvements to the process, ultimately improving overall efficiency.
By eliminating variability in the production process, automation can increase product quality. Manufacturers may ensure that their goods satisfy the highest quality requirements by automating operations like assembly and testing. By substituting human labour with machines, automation can assist to lower labour expenses. This has the potential to boost total productivity by allowing producers to create more things in less time. This can assist manufacturers in meeting rising demand for their products without having to recruit more personnel.
What are some examples of sustainable manufacturing practices that have been improved through automation?
Green manufacturing practices assist you in increasing operating efficiency, lowering overhead, and decreasing downtime. They assist you in improving staff morale. They can even help you improve your brand, gain public trust, and get a competitive edge. Automation has had a huge influence on sustainable manufacturing practices, with various examples including using fewer natural resources, lowering waste and emissions, and recycling and reusing materials.
Here are some examples of sustainable manufacturing processes that have been elevated through automation:
Firstly, automation allows for the use of energy-efficient lights and motors, lowering the amount of energy required to run the equipment. Secondly, automated robots aid in the process by using sensors to detect faults and mistakes early in the manufacturing process, lowering the number of defective items produced at the appropriate time. And, lastly automated systems attempt to preserve natural resources by recycling and reusing water in the manufacturing process, as well as using renewable energy sources and implementing carbon capture technology.
What impact has automation had on the use of raw materials and natural resources in manufacturing?
Given that machines only use a limited number of