In a bid to upgrade processes, product qualities, and technology standards, India’s precision components industry, which has been booming under favorable Government policies and support, is on its way to carving a unique pathway in the domestic manufacturing sector. Contributing to this domain is the Bangalore-based, Rollon Hydraulics, which has been a leading manufacturer, supplier, and assembler of high precision components and spools since its inception in 1994.
Spanning across its 30,000 square foot facility in the industrial area of Peenya, the company is driving the domestic precision components industry to achieve global standards with overall technological upgradation with on-time delivery, zero-defect-high-quality products, large-scale production expansion, and swift response to customer queries. From agricultural equipment, material handling equipment, earth moving equipment to construction equipment, Rollon Hydraulics’ expertise covers various verticals.
Meticulous processes to meet customer prerequisites
Built on a bedrock of engineering excellence with an unstinted dedication to quality, delivery, and value, the company’s time-tested proficiency ensures accurate, essential machine operations with the most effective machining tools. With the aim of enhancing the customer experience, Rollon Hydraulics initiates its processes with a design review wherein the customer and the in-house engineering team ascertain the know-how of the required component, its usage, and other relevant
details related to measurements and technicalities are collected. The company’s goal of manufacturing defect-free products is ensured with this initial review which also determines the validity of the components when placed together, the veracity of the chosen materials and specifications, and possibilities of further adjustments to reduce the component’s quoted price amounting to customers’ profitability. The concluding process of this routine is Advanced Product Quality Planning (APQP) where the company commits to on-time delivery to each of its customers with every order.
“Rollon organizes a detailed contract review with all the customers from enquiry to order receipt stage. This is followed up by a comprehensive advanced product quality planning and analysis of the product failure mode effect. Further, tools and processes are designed and standardized by an exclusive team of engineers. Finally,
there are multiple inspections carried out from raw material receipt stage to product delivery to deliver a zero-defect product,” summarized, Rollon Hydraulics’ Managing Director, Sanjeev Shah of the company’s range of offerings.
From agricultural equipment, material handling equipment, earth moving equipment to construction equipment, Rollon Hydraulics’ expertise covers various verticals
Ranked among the top six hydraulic valve spool manufacturers globally, Rollon Hydraulics is in the inimitable position of consistently achieving critical tolerances for components amounting to three microns size, two microns cylindricity, and one micron roundness; a considerable feat as per the precision engineering components industry standards. Adding to the company’s llaurels, Shah divulges, “Rollon Hydraulics’ engineering excellence is built on the principles of people, training, and process. We prudently hire and train talent who share our passion for achieving excellence.
We are very aware of the industry misgivings and document the errors as ‘lessons learnt’ and use them in our training and refresher sessions to ensure the mistakes are not repeated across the organization. Our focus on developing and following processes is not limited to the business aspect only but we also cover the product development and production aspects based on the team members’ pragmatic experiences. And all these principles combined have been contributive to our success and growth as the leading industry player.”
Now with conducive circumstances such as a buoyant economy, large young population, and Govt allowance of 100 percent FDI in the domestic precision components sector, Rollon Hydraulics predicts steady growth of 20 percent YOY for itself in the next five years and has been prepping with necessary capacity enhancements and capital investments.
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