The Indian alternative fuel sector is experiencing a rapid change. This transformation is fueled by the pressing necessity to control the increasing plastic waste volume and the reliance on crude oil. Producing more than 9.3 million tons of plastic waste each year, the conventional batch-type pyrolysis technologies have become ineffective, energy-consuming, and unsafe, resulting in numerous fire accidents and low-quality products.
Such hurdles have slowed down mass usage and sustainability in the sector, with industries and governments scrambling for dependable, greener solutions to convert the waste into useful energy sources. Given this ongoing trajectory, Five Elements Environmental Technologies (FEET) addresses these challenges through its patented continuous plastic-to-oil conversion process. It is the first-ever ISCC PLUS certified plastic-to-oil plant in India. Designed by expert chemical engineers, FEET’s technology ensures safer, energy-efficient, and sustainable operations.
Continuous Innovation for Cleaner Fuel
Five Elements Environmental Technologies (FEET) is changing the face of alternative fuel in India with its patented technology of recycling non-recyclable plastic waste into clean, high-quality plastic pyrolysis oil.
The proprietary continuous plastic-to-oil processing technology of the company is efficient, scalable, and intended to manage the environmental risks of the traditional batch-type pyrolysis systems.
Unlike conventional batch systems that require repeated heating and cooling, FEET’s technology is a fully continuous process that can run uninterrupted for six to seven months, significantly reducing energy use while enhancing operational safety. The technology integrates dehalogenation and distillation within the process, enabling efficient processing of mixed plastic waste and offering a much higher PVC tolerance up to 3 percent, compared to less than 0.5 percent in most global systems.
A defining advantage of FEET’s process is the complete absence of waxy byproducts. The only byproduct generated is a small quantity of non-hazardous carbon residue, making the operation cleaner and easier to manage. This design ensures high-quality output, superior oil yields, and a safer, more sustainable production environment overall.
Also to note, the services of the company revolve around automation and digital intelligence. The company incorporates PLC- and SCADA-based monitoring systems, allowing real-time control of temperature, pressure, and flow parameters. This ensures consistency, safety, and operational excellence. Furthermore, FEET’s every plant has several built-in safety interlocks, alarm management, and energy recovery systems, which demonstrate the dedication of the company to efficiency and reliability.
As CFO, Mithilesh Gupta explains, “Our technology is not just about converting waste into fuel, it’s about converting a problem into an opportunity for a cleaner, more self-reliant India”.
Pioneering a Cleaner Future Through Innovation
FEET has a promising vision of steering an innovative, sustainable, and circular economy future. The company is steadfast in its mission to transform the way waste is handled and energy is generated in India and throughout the world with its patented continuous process. Within the next ten years, the company intends to grow by aggressively expanding in the Asia-Pacific, Middle East, and African markets. Markets that have high sources of plastic waste and have a high interest in the sustainability regulations.
Adding to this, the company aims to recycle more than 1 million tons of plastic waste annually by setting up decentralized plants, which will help to reduce 1.8 million tons of greenhouse gas emissions annually. The vision of the company coincides with the national missions of India, including Swachh Bharat, Atmanirbhar Bharat, and the national commitment to Net Zero Emissions. Through its patented technology and sustainable model, the company is setting new benchmarks in the waste-to-energy sector, empowering communities, and supporting India’s journey toward a zero-waste, low-carbon future.
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