The electronics manufacturing industry is evolving rapidly, driven by advancements in automation and increasing demand for high-performance, reliable components. In automotive and nonautomotive electronics, ensuring a consistent Quality, Cost, and Delivery (QCD) is a significant challenge. Meeting tight delivery deadlines aligned with customer requirements, maintaining zero-defect manufacturing, and addressing complex, prolonged design finalization processes require high precision and coordination. Additionally, maintaining product safety in critical components, especially under unexpected conditions like voltage fluctuations, is difficult.
JC Eletronica effectively addresses these challenges through its proactive customer engagement and in-house component manufacturing, allowing for shorter lead times and timely deliveries. Over the past three years, the company has achieved a zero defect record. Safety is built into the design stage, for example, circuits are equipped with automatic cutoff features similar to how a fuse operates under high voltage. These layered safety mechanisms ensure that any fault is immediately isolated to prevent further issues. The company collaborates with customers from day one, offering smart, knowledge-driven engineering solutions that meet specific design needs.
Cost Control through Smart Inventory
JC Eletronica is committed to ensuring the consistent availability of child parts while keeping prices competitive. The government is pushing for more local manufacturing facilities to meet this demand. To tackle this challenge, the company
analyses the sales history of its components over the past six months to a year, allowing them to implement a calculated stocking policy.
“We maintain a careful balance with minimum and maximum stock levels. A small part worth two rupees can halt the production of an entire vehicle, which is something they take very seriously. To maintain our competitive pricing, we employ several strategies, including advanced currency buying and a well-thought-out stocking policy. We also have long-term contracts with manufacturers, which helps them manage costs effectively. By exploring various options, we focus on keeping their prices down while ensuring that their customers always have access to the parts”, highlights K.N. Gupta, CEO, JC Eletronica.
Shaping the Future with Reliable Tech
JC Eletronica has formed a universally applicable system, explicitly a DFR(Design for Reliability) system customized for both manufacturing DFM (Design for Manufacturing) and failure analysis. Creating a component and engaging in comprehensive lifecycle testing along with destructive testing to ensure reliability and quality. The company is concentrating on future technologies and trends to sustain its leadership position in the automotive and non-automotive electronics sector. It is constantly looking for innovative solutions. The recent development of the company is integrated with BUSBAR manufacturing for electric vehicles Battery.
Chittaranjan Behera, Managing Director
Currently, in India, no other company is producing this technology. The integrated busbar system plays a crucial role in electric vehicles, making it a strategic focus for them.
Furthermore, the company is exploring various other modules and assemblies. For instance, the company is developing products which include Alcohol Sensor (This sensor will prevent a vehicle from starting if the driver has consumed alcohol), Electric Hand Throttle for Two and Three Wheelers, Sensors for Automotive Application, BLDC Water Pump for Automotive, and BLDC Motors and Actuators.
Many of the technological advancements are targeted at high-end vehicles, focusing on the importance of market viability alongside technological progress. The company is navigating this complicated landscape with a commitment to safety and innovation, keeping at the forefront of a rapidly evolving industry.
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